Custom Vacuum Forming Plastic Services — Built for Performance

Precision-formed plastic components from prototypes to full-scale production. AS9100 certified. Made in the USA.

Your Southeast Partner for Vacuum Forming Plastic

Reliable Formed Plastics is a trusted name in vacuum forming plastic parts for demanding industries like aerospace, medical, automotive, and agriculture. Whether you need a custom enclosure, durable tray, or a fully assembled panel, we deliver precision and consistency with every part.

Why engineers choose RFP:

Heavy-Gauge Capabilities:

Sheets up to 0.25″ thick, formed up to 6′ × 12′

AS9100 & ISO 9001 Certified:

Aerospace-grade quality standards

Fast Quotes:

Delivered in 48 hours with technical inputs

Turnkey Production:

From CAD files to trimmed and assembled plastic parts

Southeast-Based Manufacturing:

Ideal for customers in AL, TN, GA, SC, and LA

Vacuum Forming Plastic Applications

We specialize in large, complex plastic parts including:

Our formed plastic components are known for dimensional accuracy, impact resistance, and clean finishes — perfect for high-performance and aesthetic-critical applications.

Materials We Work With

We vacuum form a wide range of industrial-grade plastics:

ABS:

Durable, cost-effective, ideal for trays and utility parts

HDPE:

High impact resistance, great for agricultural use

Kydex & Boltaron:

Flame-retardant and chemically resistant for aerospace & medical

Turnkey Capabilities

From raw plastic sheet to finished, assembled part — we handle it all in-house:

01.

Design & CAD Review

We review your CAD files or collaborate to finalize
your concept.

02.

Tooling & Mold Creation

Precision prototype and production tooling using
external partners.

03.

Vacuum Forming Plastic Sheets

Large-format, heavy-gauge forming with tight tolerances.

04.

5-Axis CNC Trimming

High-speed trimming ensures parts meet your exact dimensions.

04.

Assembly Services

Fastening, bonding, riveting, and value-added integration.

06.

Inspection & Packaging

AS9100-certified quality control from start to finish.

Who We Work With

We serve manufacturers and engineers across these industries:

Aerospace &
Defense

Medical
Devices

Automotive &
Mobility

Material
Handling

Agriculture & Utility
Vehicles

Whether you’re an engineer sourcing a new vendor, or a manufacturer frustrated by
delays or poor quality — we’re here to help.

Ready for a Quote?

If you have technical drawings or CAD files, we can turn quotes around within 48 hours.

  • Typical project investments start at $15,000 for tooling, with plastic minimums around 2,000 lbs.
  • Ideal for low- to mid-volume runs: 40 to 10,000+ parts annually.

Upload your file or tell us what you're working on.

Get Your Project Started Today

Max. file size: 3 GB.

Trusted. Certified. Responsive.

AS9100 Certified (Aerospace & Defense)

ISO 9001 Compliant

Central Southeast Location (Alabama-based)

Over 30 years of forming experience

Let’s talk about your vacuum forming plastic needs.

Our team is ready to support your next part, panel, tray,
or enclosure with unbeatable quality and service.

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